Solex, from Fertilizer to Thermal Science
Solex Thermal Science was born of necessity in the fertilizer industry. A fertilizer plant wanted to increase capacity, but didn’t have additional air emissions permits at the time. This was a problem because fertilizer processing – particularly the cooling stage – typically releases significant quantities of air pollutants like dust and other fine particles. Through ingenuity, the plant developed an industrial technology to cool the fertilizer without producing emissions, and while also reducing energy costs.
Solex’s indirect cooling technology passes material over a hollow plate, which contains a heat exchange fluid that indirectly cools the material through conduction. The process uses 90% less energy than traditional direct cooling and heating processes, resulting in significant cost savings. Solex’s technology also avoids air emissions because the material does not come into contact with air and allows the heat exchange fluid, usually water or thermal oil, to be reused.
Solex’s first sale was to a fertilizer plant in Alberta. Since then, Solex has evolved from its roots cooling fertilizer into a company that provides cooling, heating, and drying for a variety of products, including sugar, oilseeds, plastics, and coffee. Solex currently employs 63 people globally, with 38 of its staff in Calgary. The company has a number of installations in Alberta and operates in most other Canadian provinces as well as numerous countries around the world.
The applications for Solex’s technology continue to evolve. Given the company’s experience working with high temperature materials, it is now in the development stage of a solar thermal project to more efficiently convert sunlight to heat energy to generate power. Specifically, Solex is developing a heat exchanger that can transfer heat from high temperature solids to supercritical carbon dioxide, to be used as a fluid to spin turbines to generate electricity. The hope is to bring the cost of solar thermal from 12 cents/kWh down to 6 cents/kWh.
Solex is also able to store materials, including energy, at a high temperature for long periods of time. This allows Solex to dispatch the stored heat to power turbines when energy is needed and store the energy in the warm materials when it is not needed. When these heat storage capabilities are combined with solar thermal, it creates the potential for dispatchable renewable energy, addressing the energy storage challenge currently facing the renewable energy industry. Solex is building a small-scale system to test this concept, with plans to expand to a pilot scale in late 2018 or early 2019.